Axle Box Refurbishment
May2022
End User: KTMB
Train: Commuter Class 83
Scope: Refurbishment of worn axle box
• Project management
• Method statement development
• Rebuild worn surface
• CNC Machining to design dimensions
• Painting
• Quality Inspection
Railway Bogie Fabrication
Jul 2022
End User: RapidRail
Train: KL Monorail
Scope: Fabrication and assembly of bogie frame
• Project management
• Fabrication of bogie frame
• Fabrication of frame component
• Frame machining post welding
• Welding
• Weld MPI & DPI
• Painting
• Bogie assembly
• Photogrammetry dimension inspection
• Quality Inspection
• Technical document creation
Instrumentation & Strain Gauging
Oct 2022
End User: RapidRail
Train: LRT Kelana Jaya
Scope: Carbody assessment via strain gauging and instrumentation
• Project management
• Method statements development
• FEA analysis
• Strain gauge preparation
• Install strain gauges and instrument to train
• Test data processing and analysis
• Technical document creation
• Perform on-train field test
• Technical discussions with stakeholders
• Result review & report creation
Wheel Flanges Lubrication System
Nov 2022
End User: RapidRail
Train: LRT Kelana Jaya
Scope: New Lubrication system design and development
• Project management
• Complete system design
• Mechanical & Electrical system design
• CAD data creation: 3D &2D
• Electrical & pneumatic schematic diagram
• Technical document pack creation
• Full part list creation
• FEA analysis
Automation & PLC Coding
May 2023
End User: RapidRail
Train: LRT Kelana Jaya
Scope: Program design & PLC coding
• Project management
• Complete new program design for lubrication system
• Full PLC code writing
• Upload software onto PLC equipment
• Online system tests
• Hardware communication integration
• Cloud communication
• Data logging
• System dashboard creation
• Technical document creation
• Troubleshooting
Railway Maintenance
Oct 2023
End User: KTMB
Train: Commuter Class 92 ETS Class 93
Scope: Maintenance of Brake & Pneumatic System
• Project management
• Method statements development
• Component re-engineering
• Full part list creation
• Overhaul of components
• Technical consultation and support
• Technical document creation
• On-train system troubleshooting
• Quality Inspection
• Test rig creation
• Perform component test
Test Rig
Nov 2023
End User: UiTM (Universiti Teknologi MARA)
Scope: Test rig design & fabrication
• Project management
• Complete system design
• Mechanical & Electrical system design
• CAD data creation: 3D & 2D
• Electrical & pneumatic schematic diagram
• Technical document creation
• Full part list creation
• FEA analysis
• Full test rig fabrication & upgrade
• Painting
• Test rig installation and wiring
• SAT Site acceptance test
• Troubleshooting
• Training and technology transfer
Gangway Assembly & Installation
Nov2024
End User: RapidRail
Train: KL Monorail
Scope: Assembly and installation of gangway
• Project management
• Method statements development
• Tools & consumable preparation
• Assembly of gangway components
• Removal & installation of gangway to train
• Carry out necessary modification
• Technical document creation
• Quality Inspection